The KE-750 splitter is a rail-fed board that uses force feedback electric grippers to clamp the PCBA. The milling cutter rotates at high speed to separate the PCBA, and automatically places the PCBA in the target Tray or on the conveyor belt through mechanical movement. No special fixtures are required, saving time and effort, saving costs and improving cutting quality.
Equipment specifications | |
project | KE-750 |
Number of workbenches | 1 |
Single table cutting range | 350MM×300MM |
cutting accuracy | ±0.05mm |
positioning accuracy | ±0.01mm |
Spindle speed | 2000rpm/min～80000rpm/min |
Cutting speed | 1mm～100mm/sec |
Maximum air speed | XYshaft1000mm/s, Zshaft400mm/s |
Milling cutter diameter | 0.8-3mm |
cutting function | Can perform straight, L-shaped, U-shaped, square, arc, round and other cutting |
visual function | Mark automatic edge finding（cutting accuracy±0.06mm） |
Broken knife monitoring | Broken knife, tool slide detection |
power supply | Three-phase five-wire 380V 3kw |
gas source | 0.6Mpa |
Machine size | 1000*1600*1700mm |
Machine weight | 900kg |
Product Features
◎ No fixture cutting, saving time, effort and cost.
AI technology blessings make programming easier and faster.
◎ Increase secondary dust removal to make cutting products cleaner
Automatic CMK reporting keeps the overall performance of the device under control
◎ Track feeding and discharging can be selected from belt, track and Tray discharging.
◎ Visual inspection, sampling cutting quality, improve quality assurance.
◎ 360-degree rotating force feedback electric gripper to improve accuracy and prevent damage to the product
A variety of tool monitoring functions prevent scrapping due to tool problems during cutting.
The high-speed ESD automatic tool change spindle is used to actively discharge the static electricity generated during the sub-board process to reduce the damage caused by static electricity to the PCBA.
◎ Support barcode recognition, differential board recognition, and reserve MES interface.
◎ Filter blockage warning function to ensure that the product is cut with good suction effect.
◎ Windows 10 operating system, self-developed software, continuous free upgrades.
1,Importing DXF documents can quickly generate cutting paths, saving time in online programming and improving cutting accuracy.
2,The single-point cutting depth can be modified. When cutting PCBA products, there will be components below a certain cutting point. In order to ensure that the components below the cutting point are not cut, it is especially important to modify the single-point cutting depth.
3,Customize the cutting speed. When cutting different sizes of puzzles, different speeds can be set to ensure the cutting quality.
4,Optional code reader can read 1D/2D barcodes and save or upload MES for easy recording of production status, traceability, and digital management.
Features:
High speed spindle
The use of high-speed spindle motor, long service life, easy loading and unloading, cutting surface smooth without burrs, flaws.
Built-in dust collector
Exclusive built-in vacuuming makes the overall effect of the equipment beautiful and simple. It is equipped with casters to move flexibly, shorten the air duct and increase the wind speed by 5 meters/S, and the vacuuming effect is better.
High pixel camera
5 million pixel color CCD with 6MP high-resolution lens and LED light, program teaching and simulation, automatic MARK positioning and anti-stupid. The camera also has barcode reading, and the data can be uploaded to MES.
Follow-up dust removal
Use follow-up technology to control the vacuum brush, follow the cutter to move the vacuum at the same speed, and thoroughly collect the cutting dust; ensure the service life and accuracy of the spindle
Various publishing methods
Optional belt mode, track mode and cylinder mode
program editor
Executable straight line, round, L-shaped, O-shaped, curved and other input, with a link plate array copy, left and right table copy, track batch modification (delete/insert, etc.), image scaling and other convenient and quick editing methods, easy to use.
Intelligent tool inspection
Detect whether the tool is broken or slid down during production to prevent PCBA damage caused by the tool sliding down during use. When the milling cutter reaches the set distance or detects the tool breaking or sliding, the system will automatically replace the tool
Milling cutter multi-stage cutting
The cutting length of the milling cutter can be set according to the thickness of the PCB board for segmented management. When the milling cutter is used to a certain distance, it will drop to the next cutting section area by itself, which can maximize the value of the milling cutter and extend its service life
Fully enclosed dust-proof module
X, Y1, Y2 modules are fully enclosed and dustproof to ensure the accuracy of the screw and prolong the service life.
Upper vacuum function
This function maximizes the vacuuming effect in the function of follow-up dust removal, meeting the extremely high requirements of customers for vacuuming.
Automatic cover
Equipped with automatic cover function, when the board is placed on the fixture and TABLE goes in to cut, the equipment will automatically cover the cover, improve cutting accuracy and prevent the board from flying when cutting.
Visual edge finding system
Edge seeking cutting setting and visual correction can eliminate the influence of PCB and fixture tolerance on the sub-board accuracy and improve the cutting accuracy.
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Telephone：18013193969
Email：sales@kastekam.com
Address：Building 23, Phase 2, U + Science and Technology Industrial Park, No. 4388 Dongshan Avenue, Wuzhong District, Suzhou City, Jiangsu Province